Heather and Her Bakery
Warning—this article has many things: brain cancer (cured), the crash of glass to the ground, hope, really good jobs, a Vietnam vet, wedding cake, ships, donuts—lots and lots of donuts— magic fairy dust and much more.
But there is a lot it does not have: eggs, dairy, gluten, soy or any type of preservatives.
In early October, my daughter, Brynne, and I met for coffee and donuts at her favorite establishment in Traverse City: Third Coast Bakery. She has been a customer ever since they first started selling gluten-free baked goods at the Sara Hardy market in 2014. Due to an autoimmune issue she has stopped eating dairy and gluten, and Third Coast’s products are her go-to treats. So I brought her along behind the scenes as I interviewed Heather Burson, owner and head baker.
After we squeezed past the line of people spilling out the door, Brynne went for coffee while I donned a little white hair cover and entered the gleaming kitchen. There were pans of donuts everywhere. Heather and two members of her staff were dipping dozens of pumpkin donuts into cinnamon sugar before sending them on their way to the front of the house.
“Wow,” I said. “That’s a lot of donuts!”
Heather smiled at me. “This is nothing. We are just putting the finishing touches on these.”
I raised an eyebrow. Heather went on. “Last month, we made 30,000 donuts. We are just getting started with this month.”
Brynne came and stood beside me, handed me my coffee and Heather started her story.
Heather Burson: When my husband first got brain cancer I was cleaning out our kitchen and getting rid of all the things that are common pantry staples in the U.S.—premade mixes, factory produced, quick and easy. I thought, “There has to be a different way,” but I could not find anything on the market.
As we cleaned up our diet, we would want to go out to eat with friends, and there was nothing on the menu that we could eat, so I turned to my own kitchen. And of course I am not competitive in the least [she rolls her eyes] so when people said I couldn’t do it, I said “Of course I can make this without soy, wheat, dairy, eggs or—fill in the blank.”
EGT: Did you find cookbooks, look online, make it up in your head?
HB: All of the above. I was given a cookbook from a bakery in New York that was gluten-free and sometimes vegan, and none of her recipes worked. It was the worst cookbook I have ever cooked out of. But it was great because it taught me how to work with a recipe, how to deconstruct it, [discover] what is wrong with it. I learned like a science experiment, the ratios of what works and what doesn’t work. I just geeked out in my kitchen.
I landed on a couple of great recipes, and I started experimenting every week. I was part of a women’s support group and I set up each week for coffee and they said “Why don’t you bring the snack?” They loved all my baked goods and friends told friends and people started to tell me I should open a business! My background is in broadcasting, so I literally had no idea how to be a baker or the first thing about being an entrepreneur.
EGT: So how did you take your first business steps?
As my husband got healthy, he took me to SCORE [a free local business mentoring program]. He cut up some pieces of my baked goods and we went to a walk-in appointment. The SCORE mentors tasted my stuff and said “This is delicious. How can we help you?”
SCORE told me that we could make a limited number of items and sell them at area farmers’ markets, using Michigan’s cottage industry laws. We started really small. We had three or four products. They wanted me to prove there was a market, consistently.
Cooking out of my house lasted for three weeks. I could not keep up. In three weeks I went from “I have an idea” to having a full-fledged business. I had to rent kitchen space at a kitchen incubator. I had an eight-by-ten space, three tables and two table-top mixers. I got my first wholesale account, which was Cuppa Joe, and they have been with us ever since. Then came Edson Farms, and two became four and four became eight and then we got Tom’s. I was still doing the markets. The business just exploded. After one year in the incubator I had to move again, as I just needed so much more space.
I was able to get a commercial kitchen at a farm and have a dedicated gluten-free environment. I started there in 2014. Our grand opening here in the building was in May 2018.
Brynne: I have been a customer of yours since the beginning. When I was diagnosed and changed my diet, it was easier because my mom can make amazing gluten-free treats. But to find you out in the world, it changed my life. I could go out and have a treat just like everyone else.
HB: We had to prove ourselves in this community, and then we got into the Sara Hardy market. We quickly outgrew the farm kitchen, and I had no idea how to grow. But at one of my very first farm markets I met a gentleman who loved my products. John Collins is a retired U.S. Navy commander, Vietnam veteran, and he became my business mentor for the early years, and now he is my business partner. After he was in the military, John ran operations for a university in Illinois, so he knows facilities. I could turn to him and ask him how to grow, and grow properly. His partnership, friendship and assistance in all the areas that I did not know about was essential. He could deal with it all—permits, construction, air gap drains and wastewater flow—while I made donuts.
Brynne: What I love is that I can come in here and just order what I want, without having to worry about anything being in the food that will make me sick.
HB: Our goal is to make sure that everybody is welcome at the table regardless of food allergies, regardless of dietary restrictions or lifestyle choices. To walk into a place where people feel respected, where no one is isolated from our food, is life-changing for people.
One of my favorite things about this bakery is the little noses and little hands pressed on the glass, kids whose mom is so used to saying no that, when they can have one of anything or everything, the mom breaks down in tears. Some of these kids have never had a birthday cake, and we have brides who did not think they would be able to have a beautiful cake on their wedding day who can now have that.
I think the bakery is successful because everyone who works here realizes that this does not belong to us as an individual, it belongs to the people who are walking through the doors. So whatever the need is, we try to listen, we hear the requests, we will develop that recipe for them. All of these recipes are mine, and a few of them are winning recipes, but we take the cues from our customers. We make everything here, from scratch, and we even make our own syrups for the coffee bar. This is Michigan’s only completely dairy-free coffee bar.
Heather then took us on a tour of the facility. She showed us the bulletin board of photos of kids and people having special occasions with Third Coast products. She showed us the art installation of Michigan rocks, each with a name baked onto them, the name of some person or group that was part of the crowdfunding that helped purchase this building.
Soon, Brynne and I were sitting in her office, taste-testing the bakery’s newest addition: a cheesecake. The delicate crust and creamy texture, along with the perfectly authentic taste, transported me to a New York City deli, near where I trained as a vegan and gluten-free pastry chef. Heather and I were chatting about the experience of eating vegan in Traverse City vs. New York when the crash and clatter of glass and tin erupted from the café. She bolted out the door.
In a few minutes, she returned, praising her employees’ excellent response to the damage caused by a customer’s big purse.
EGT: How many employees do you have now? How has that evolved?
HB: In the beginning I had unofficial employees who were friends who would come over at 2 AM to help put labels on the bags and get the bags over the baked goods before I had to leave for the farmers’ markets. My husband works on ships on the Great Lakes and helped when he was home. I had a part-time employee within the first year, and then one full-time, and then three full-time, and now we have grown to 14 full- and part-time employees. I am deeply grateful for every single person who came alongside me and helped me, with everything from the cleaning and sanitation and the quality control and compliance—oh, the regulations! Having this kind of community around you is essential to a successful small business.
EGT: How did you get this amazing building?
HB: We toured buildings for a year and a half. I drove by this place hundreds of times, always dismissing it. Both John and my husband mentioned it to me but it had been empty a long time and looked like a hunting lodge and I just could not see the possibility. But, I also could not find what we needed—a space that could continue to grow our wholesale business, have a welcoming retail café and lots of parking. We are a destination; people come from all over, Detroit and Chicago and New York, plus we have a need for lots of handicapped parking. My guys came and looked at it and saw the possibilities and made me come see it, too. I got it. We did it. This is a wonderful place and I am so happy with it! We are so blessed to be in Traverse City, where the community and the governing bodies help to grow small businesses like mine. I once lived in a different part of the state and this would not have happened there.
We went back into the kitchen to watch Carla Okerhjelm, the cake decorator, prepare for a tasting.
EGT: The kitchen is lovely. I’ll be honest that I am envious. What’s it like to work in here?
HB: It can get pretty crazy. In addition to what we sell here and all over town, we ship out all over the United States. Monday is mail-order Monday: We bake it and ship it out the same day.
Thursday is the crazy day—everything has to be done for delivery the next day. Fourteen people are in there baking and finishing and packaging—it is bedlam. I stand at the door and watch and am amazed that this all used to be in my head, and now is a working reality. The phone is ringing, the espresso machine is humming, the cake decorator is meeting with a bride and groom for a tasting, and all these people are giving their all, pouring themselves out so this will be successful. I am truly always grateful.
EGT: What is your favorite part of owning this bakery?
The moment when a customer tastes something for the first time: the look on their face, that look of realization and satisfaction, discovering that it actually is delicious. I love that. That means everything to me. It is the whole point.
I also love recipe development. I love getting in there and figuring something out, taking on something like cheesecake. Problem solving, playing with it, doing the chemistry, getting it perfect and then putting it on the shelf. I feel creative. And happy.
To have a good end product requires caring. It is exhausting work, but it is the most authentic and rewarding work I have ever done. Right now all my staff are women, and each is committed to the ideals of this bakery on a personal level—a couple are celiacs, some lactose intolerant, one has a child with a peanut allergy. All of them have to be aware of allergens in their own daily lives, so they work very hard to bring the idea of allergy-free goodies to their community. That love is the special magic fairy dust that helps make our products so delicious.
IF YOU GO:
Third Coast Bakery
523 Munson Ave., Traverse City
231-421-8696 • ThirdCoastBakedGoods.com